When one of our customers was tasked with an electrical motor shaft rebuild that required them to weld new fins onto a 7” diameter shaft, they called on Red-D-Arc’s team of experts for assistance. The job required the shaft to be preheated to a temperature of 400°F and welded using a submerged-arc process (SAW). Using the Miller Proheat 35 and Lincoln’s LT7 sub arc package, a job that was originally bid at 40 hours took just 3 hours to complete.
This innovative solution saved our customer a substantial amount of time and money. Our customer was able to keep a project —which would normally be outsourced— in house. As an added benefit, they now have a new service they can promote to their customers.
“ A job that was originally bid at 40 hours
took just 3 hours to complete ”
Why outsource when you can get the job done internally?
Consult one of our experts before starting your next project to see how you can build your business.
Red-D-Arc’s welding experts enjoy helping customers find better ways of getting the job done.
A Red-D-Arc customer recently won a large naval defense contract that would require a substantial amount of hard automation equipment. This shipbuilding company was able to leverage Red-D-Arc’s Welderlogistics Lease program to acquire new weld automation equipment for the duration of the defense contract. With the help of over 200 pieces of leased equipment now in their fleet, this customer has grown their business considerably, and without the need for large capital expenditure.
Leasing equipment has many advantages for organizations that want to expand their business by bidding on large contracts, without the risk of tying up capital in depreciating equipment. All leased equipment comes with a full factory warranty for the duration of the contract and will be repaired or replaced without charge in the event of breakdown.
Red-D-Arc was featured in the December/January issue of Tank Storage Magazine in an editorial titled “Rental welding equipment for storage tank fabricators”. Tank Storage Magazine is an industry leading publication, reporting exclusively on the bulk liquid tank storage and terminal sector.
The storage tank construction industry is highly competitive and fabricators gain a significant advantage by leveraging Red-D-Arc’s rental fleet of automatic tank welding equipment. Red-D-Arc supplies specialized automatic storage tank welding equipment to companies in the tank fabrication industry for projects all over the world.
Along with our specialized tank welding equipment comes a highly knowledgeable and experienced team of Red-D-Arc technicians. Sayer Hendricks – storage tank welding equipment specialist at Red-D-Arc is quoted in the article: “A fabrication company without prior knowledge of the equipment, is able to rent a turn-key tank welding automation system and increase their welding productivity by 40-50%. With on-site training, service and support, our customers are up and running quickly and making 100% x-ray quality welds without fail”
The full article is available here: Rental welding equipment for storage tank fabricators
A Red-D-Arc customer based out of the UK was awarded three large offshore wind farm projects …all commencing simultaneously. This manufacturer was comfortable taking on so many large scale, specialized projects because they have a reliable, knowledgeable, tier 1 supplier capable of meeting all of their welding and weld automation equipment needs! Red-D-Arc was able to quickly accommodate all of the welding equipment requirements for the project, providing more than 150 welders and a variety of weld automation equipment. The equipment consisted of multi-operator welding paks, diesel welders, advanced power sources, wire feeders, submerged arc welding packages, and rotators.
Two Red-D-Arc technicians were assigned to the facility to install, service and maintain the equipment to minimize downtime. The facility allocated a permanent workshop and storage container for back-up equipment which could be used to quickly replace any equipment as necessary. With Red-D-Arc’s support, the customer was able to work on all three projects simultaneously and avoid lost time due to equipment breakdowns.
An oilfield equipment and vessel manufacturer in the United Arab Emirates approached Red-D-Arc for assistance with a large project. It was awarded to them at the last minute and was not their primary area of expertise. The requirement was to manufacture 25 large tanks with a timeframe of only one year. Each of the tanks was to be 5 meters in diameter by 25 meters long, manufactured using 16 millimeter thick material at a weight of approximately 45 tonnes.
The experienced Red-D-Arc Weld Automation team was able to immediately address all of the customer’s challenges. While other suppliers where insistent that the customer purchase the equipment, Red-D-Arc determined that long term rental would be their best option. This would avoid the time consuming process of acquiring CAPEX approval to purchase such a large amount of equipment and would further increase the profitability of the project. The manufacturer also had questions on how to avoid ovality and transverse movement of the sub-assemblies. Red-D-Arc experts were on-hand to provide the right advice and the right equipment to address these challenges.
The rental equipment included:
• 6x 10 tonne turning roll sets
• 10x 60 tonne drive rolls
• 47x 30 tonne and 60 tonne idler rolls
• 7x submerged arc packages with LT7 tractors and DC600 power sources
Red-D-Arc worked very closely with the company to ensure their success, providing comprehensive training and on-site assistance. After the successful completion of this project the company has become recognized in their market and are receiving new orders from similar customers in the industry. Furthermore, they anticipate being awarded “phase 2” of this project which is scheduled to begin in 2018.