Red-D-Arc recently supplied a variety of equipment to a UAE based company that is fabricating pile piping and jackets for the largest offshore wind farm project in the world. The company had to meet a strict time line of only 6 months, and would require a massive amount of welding and weld automation equipment immediately. Through consultation with Red-D-Arc, the customer determined that renting the majority of the equipment would be the most economical option. Red-D-Arc was able to fulfil the customers equipment needs immediately thanks to our vast and diverse fleet of equipment.
This massive order involved equipment and support from Red-D-Arc North America, Red-D-Arc UK and Red-D-Arc Middle East. The order consisted of a variety of welding and weld automation equipment including:
• 23 column and booms with single and tandem submerged arc welders
• 20 submerged arc tractors
• 200 rotators
• 167 jack-up rotators
• 400 CC/CV inverter welders
• 200 FCAW wirefeeders
• 10 Induction Heating Systems
By renting the majority of the equipment the fabrication company avoided the need to invest heavily in specialized equipment and ensured they would meet their deadline. Red-D-Arc works with customers to address their unique challenges and develops specialized solutions. Learn more about customized turnkey packages here.
Red-D-Arc has launched an exciting new product that is designed to increase the productivity and efficiency of pipe welding. The Red-D-Arc Process Pipe Cell with oscillating welding torch is a dual wire feeder, multi-process welding cell. The system is easy to set up and operate. It reduces weld operator errors, reduces welding time, and increases deposition rates, productivity and arc-on time.
A variety of welding power sources and wire feeders can be used with the system including Miller RMD PipeWorx 400 and Lincoln STT S350, S500 and S700 Power Wave systems, with all welding functions controlled via a remote interface.
Root passes can be performed manually with solid wire using either RMD or STT technology (instead of manual GTAW or SMAW) followed up by hot passes and cap passes either solid-wire or flux-cored) with the jammer-style weld oscillator.
Choose the welding positioner, welding chuck, turning roll set or headstock to suit your specific needs. All positioning functions including welding head manipulator, oscillator, welding positioner and turning rolls are managed via a single control.
Contact a Red-D-Arc Weld Automation Expert to learn more or request a demo: 1-866-733-3272 | Contact Sales
See more welding turntables, pipe welders and pipe welding positioners
MacAljon, an industrial general contracting firm, has increased the productivity of its thin-wall tank manufacturing operation by more than 50% using the Red-D-Arc RDA MFUB-TW (fit-up bed for thin-wall cans). Fit-up time has been decreased by 20% and the use of spider bracing is no longer required. With no spider bracing to get in the way, a manipulator is now used to perform SAW ID circumference welding which has increased productivity by 30%.
The RDA MFUB-TW system is specially designed for the construction of thin-wall vessels ranging in size from 10′ to 15′-6″ in diameter (custom sizes are available). Our patented system is fitted with independently-adjustable vertical-rolls to support, align and compensate for tank non-concentricity when assembling multiple thin-wall sections which eliminates the need for spider bracing.
If you work with vessels that require the use of spider bracing or that have a wall thickness of between 3/16 – 3/8″ contact the Red-D-Arc sales team to learn more about the RDA MFUB-TW and how it can increase the productivity of your thin-wall tank manufacturing operation.
Read more about the RDA MFUB-TW here.
Research and Markets, a leading market research firm, has released a research report titled Global Welding Equipment Market 2015-2019. The report highlights the growing need for the automation of welding processes. An analyst involved in creating the report commented: “One key trend upcoming in the market is the automation of the welding equipment. There has been a continuous shift from manual to automatic welding in the welding industry in recent years. The need to automate manufacturing processes is one of the major requirements of the Global Welding Equipment market.”
As a leading supplier of weld automation equipment Red-D-Arc is ready to meet the ever evolving needs of the welding industry. We are your one stop shop for sales, lease and rental of welding positioners, manipulators, turning rolls and other weld automation products, available through our global distribution network. We also design and build complete turnkey weld automation packages which can include integrated controls – such as digital touch-screen interfaces and camera systems – for your complete project requirements. Our team of engineers will provide you with weld process recommendations and set up all your equipment for optimized reliability, functionality and productivity.
Learn more about Red-D-Arc Weld Automation products and services.
For more information on the Global Welding Equipment Market 2015-2019 report visit the Research and Markets website.
Red-D-Arc designs and builds complete turnkey weld automation packages for your complete project requirements. Our team of engineers and designers develop specialized solutions alongside our customers. We’ll provide you with weld process recommendations and set up all your equipment for optimized reliability, functionality and productivity.
The Red-D-Arc Weld Automation team has extensive industry experience which includes hundreds of special and turnkey installations provided to diverse sectors of industry such as Oil Exploration and Refining, Nuclear Industries, Aerospace, Defense, Steel Mills, Mining and Wind Tower Manufacture. From small positioners for integration with welding robots to 500 tonne capacity positioners with unique HMI controls complete with onsite training, services and support.
Learn more about custom weld automation packages here.