Power generators are crucial to numerous kinds of projects that require electricity. These include onsite work, events, emergency operations, and many others. Industrial generators serve as a reliable source of electricity for projects carried out in remote locations where there is no access to grid power. They are also an excellent alternative for projects that might put too much strain on the grid. For sectors such as oil and gas, manufacturing and construction , and others that require a continuous power supply, power generators provide a steady stream of reliable power during potentially damaging seasonal fluctuations in the grid electricity supply. They can also provide backup power in emergency and recovery situations.
Whether as prime, backup, or supplementary power supply, power generators have to be in good working condition to function correctly and deliver on all their benefits. Power generators are made up of numerous constantly moving components operating at very high temperatures and pressures. The key to keeping them working optimally throughout their life cycle, despite these operating conditions, is proper maintenance.
19 Hours Faster Than the Competition
Texas – One of our customers was trying to heat 42” diameter pipe using pear burners so that welders could weld out the joints. Our team saw an opportunity to create a solution that would help our customer get the job done much more quickly. To make this in-the-field heating job go faster, we put together a package including a Miller ProHeat 35 induction heating system, a 60kVA generator and a DP25 power distribution panel.
Red-D-Arc provided a reliable RDA Induction heating solution to a pipeline construction and maintenance company in Houston who needed to maintain consistent temperatures for their welders to weld out joints from pipes. Our induction heating specialist supplied our customer with a portable induction heating package consisting of a 60 KVA generator, a Miller Pro-Heat 35 induction heating system, and a DP25 power distribution panel. As a cost-effective alternative to their existing propane burners, induction heaters allowed them a secure heating, consistent temperature control, increased weld time, and improved safety.
With this setup we were able to get the pipe up to 250 degrees in about 5 minutes. Our customer was able to beat the competition’s target time by over 19 hours and has been asked to quote on other pipeline work for their client. Needless to say they were pleased with the solution and the opportunity for extra work it created.