Inspection, Surface Prep and Non-destructive Testing
Are you in the oil & gas industry? Are you involved in non-destructive testing, inspection, or surface preparation? How about maintenance of pipelines, heat exchangers, or pressure vessels? If you deal with these or similar operations, proper cleaning of surfaces might well be a process you regularly undertake.
Cleaning Delicate Equipment Safely
What is the best way to clean surfaces of such equipment? While there is no one best way for every circumstance, dry ice cleaning is a state-of-the-art method that can save time and money. It uses recycled CO2 in the form of solid dry ice particles as the cleaning media. Dry ice is soft and non-abrasive to most surfaces and can thus be used around delicate components, including electronics, that would be damaged by water or solvents. As the blasting equipment is portable it can be used in place, thus minimizing disassembly and other preparation time. Lastly, dry ice turns to a gas after contact with the surface being cleaned — cleanup time is rock bottom minimum, there is nothing to dispose of, contamination of moving parts is not an issue.
To begin, let’s establish what exactly we’re talking about when we say “biodiesel.” ASTM (American Society for Testing and Materials) has published a standard, D6751-07b, that defines what biodiesel is. We’re not talking about used cooking grease, or even commercially produced biodiesel, if it doesn’t meet this standard.
Also, the word “biodiesel” is often used to describe what is actually a blend of biodiesel and diesel fuel. (The diesel fuel sold for on-road use in the U.S. is Ultra Low Sulfur Diesel fuel, or ULSD.) The term “BX” designates the blend ratio, where “X” stands for the percentage of biodiesel in the blend. So B100 means 100%, or pure, biodiesel, while B20 means 20% biodiesel mixed with 80% ULSD.
Additionally, this article doesn’t address OEM recommendations or warranty limitations. We’re simply looking at the question from a mechanical standpoint.
So now, with all that out of the way, what’s the bottom line?
It’s a great day in Tulsa
It’s a beautiful day in Tulsa Oklahoma. – April 4, 2018
Drop by booth #507 and check out our Orbital Tig and Induction Heating systems. We’ve got a beautifully reconditioned 300 amp Red-D-Arc Diesel welder for sale with special show pricing!!
Don’t forget to scan your badge for PennWell Drone Draw!!
www.pipelineenergyexpo.com – April 3-5, 2018
“You should give as much consideration to the preparation as you do to the actual welding”
Pipe welding is utilized all around the world in diverse industries. A variety of pipe sizes and material grades are joined to manufacture components of various shapes and lengths – from a few feet to many miles. Even though most pipe welding jobs have custom specifications – there are some fundamental aspects of pipe welding that form a common thread for welders and welding engineers alike in order to achieve high quality welds in pipes.
Selecting The Right Pipe Welding Equipment
Equipment selection is the top requirement for producing good quality pipe welds. The highest priorities when selecting welding equipment for pipeline welding are reliability, consistency, accuracy and process control. It is also critical that the equipment is easy to use and the controls are intuitive. In addition to equipment performance, the work environment also needs to be a key factor for equipment selection. There are pipe welding configurations designed for offshore welding, remote land based pipeline welding, general fabrication shop use and custom configured automated pipe welding systems. Selecting the right one can be a daunting task – it is always good practice to seek expert advice. Be sure to ask about the various options, capabilities and limitations of each system. When welding CRA (Corrosion Resistant Alloy) grades, it is necessary to use weld purging in order to guarantee the corrosion performance of the root run. The importance of this should not be underestimated.
Welding inspectors have a responsibility to the company they work for and the general public to ensure that weld quality is satisfactory. Failure to fulfill their duties can result in property damage, injury, and death. Most welding inspectors, therefore, take their job very seriously. Welding inspectors spend years honing their ability to detect and size welding discontinuities and defects. While they must be proficient at identifying all discontinuities and defects, some of these weld irregularities are more readily detectable than others.
1. Surface Porosity
Porosity is gas that has been trapped in the weld; this results in cavity formation within the weld. Porosity can cause reduced weld strength. Welding inspectors who are not trained in other forms of nondestructive testing are limited to viewing the surfaces of welds. So while not all forms of porosity can be detected by a welding inspector, porosity that extends to the surface of the weld can.
Red-D-Arc carries an extensive inventory of welding equipment designed specifically for pipe welding professionals. The latest pipe welding equipment can increase productivity and produce the highest quality welds. We have an extensive fleet of innovative solutions like the Miller PipeWorx Welding System, Red-D-Arc Oscillating Pipe Welder, Bug-O Systems, Orbital Welding Systems from Lincoln and Axxair, and pipe end prep equipment from H&M and E.H. Wachs.
Check out the new Pipe Welding section of the reddarc.com website to learn more.
More articles on orbital welding
Red-D-Arc has launched an exciting new product designed to increase the productivity and efficiency of pipe welding. The Red-D-Arc Process Pipe Cell with oscillating welding torch is a dual wire feeder, multi-process welding cell.
The system is easy to set up and operate and reduces weld operator errors, reduces welding time, and increases deposition rates, productivity and arc-on time.
A variety of welding power sources and wire feeders can be used with the system including Miller RMD PipeWorx 400 and Lincoln STT S350, S500 and S700 Power Wave systems, with all welding functions controlled via a remote interface.
Root passes can be performed manually with solid wire using either RMD or STT technology (instead of manual GTAW or SMAW) followed up by hot passes and cap passes either solid-wire or flux-cored) with the jammer-style weld oscillator.
Choose the welding positioner, welding chuck, turning roll set or headstock to suit your specific needs. All positioning functions including welding head manipulator, oscillator, welding positioner and turning rolls are managed via a single control.
Contact a Red-D-Arc Weld Automation Expert to learn more or request a demo: 1-866-733-3272 | Contact Sales
See more welding turntables, pipe welders and pipe welding positioners
Red-D-Arc will be attending the International Pipeline Conference & Expo in Calgary – September 27-29, 2016. If you’re planning on attending, drop by booth #2101 and talk to our equipment specialists to learn more about how we support pipeline operations around the globe.
Red-D-Arc carries a wide range of equipment for the pipeline industry including induction heating equipment, pipe end prep, multi-process pipe welders, orbital welders and generators.
Visit the Conference website
Visit the Expo website
Map: Hyatt Regency & Telus Convention Centre
“used extensively in nuclear facilities and underwater operations due to their capacity for robotic setup and operation…”
This versatile series of pipe saws are capable of cutting, 2 inch through 24 inch pipe and solids made from materials including ductile iron, steel, stainless steel, alloys, structural steel pieces and rails. They provided fast, accurate, square faced cold cuts at right angles and can be mounted in any position. Since they are so versatile, the Guillotine Pipe Saws have been used by water and gas companies, nuclear power, petrochemical operations, refineries, and for regular plant maintenance. E.H. Wachs Guillotine saws are completely portable with a rugged design that stands up under demanding conditions. They are compact and easy to operate and require very little maintenance. Precise fingertip controls allow the operator to adjust the speed of the saw blade for optimal results. These pipe saws are used extensively in nuclear facilities and underwater operations due to their capacity for robotic setup and operation. Installation time is less than three minutes. These pipe cutting saws have been adapted for many unique situations and work well under adverse conditions.