Red-D-Arc was featured in the December/January issue of Tank Storage Magazine in an editorial titled “Rental welding equipment for storage tank fabricators”. Tank Storage Magazine is an industry leading publication, reporting exclusively on the bulk liquid storage tank and terminal sector.
The storage tank construction industry is highly competitive and fabricators gain a significant advantage by leveraging Red-D-Arc’s rental fleet of automatic tank welding equipment. Red-D-Arc supplies specialized automatic storage tank welding equipment to companies in the tank fabrication industry for projects all over the world.
Along with our specialized tank welding equipment comes a highly knowledgeable and experienced team of Red-D-Arc technicians. Sayer Hendricks – storage tank welding equipment specialist at Red-D-Arc is quoted in the article: “A fabrication company without prior knowledge of the equipment, is able to rent a turn-key tank welding automation system and increase their welding productivity by 40-50%. With on-site training, service and support, our customers are up and running quickly and making 100% x-ray quality welds without fail”
The full article is available here: Rental welding equipment for storage tank fabricators
By guest Blogger Katarzyna K.
Katarzyna has an Msc in Materials Science and has worked in the oil and gas industry in jobs related to hydraulics, welding and the retrofitting of oil rigs.
Stainless steel is used extensively in the petrochemical industry due to its high resistance to severe conditions. When welding inox steels, the smallest details matter and have an impact on weld quality. The following are some tips for stainless steel pipe welding based on my oil rig repair experience:
During an oil rig repair project that involved 2205 duplex stainless steel pipe TIG welding, we could not achieve the required weld properties. Despite using the recommended filler metal with higher nickel content, compared to the base metal, and controlling the interpass temperature, the weld tensile strength was still too low. In order to reach the required weld quality we dug deeper and found a solution – (more…)
An oilfield equipment and vessel manufacturer in the United Arab Emirates approached Red-D-Arc for assistance with a large project. It was awarded to them at the last minute and was not their primary area of expertise. The requirement was to manufacture 25 large tanks with a timeframe of only one year. Each of the tanks was to be 5 meters in diameter by 25 meters long, manufactured using 16 millimeter thick material at a weight of approximately 45 tonnes.
The experienced Red-D-Arc Weld Automation team was able to immediately address all of the customer’s challenges. While other suppliers where insistent that the customer purchase the equipment, Red-D-Arc determined that long term rental would be their best option. This would avoid the time consuming process of acquiring CAPEX approval to purchase such a large amount of equipment and would further increase the profitability of the project. The manufacturer also had questions on how to avoid ovality and transverse movement of the sub-assemblies. Red-D-Arc experts were on-hand to provide the right advice and the right equipment to address these challenges.
The rental equipment included:
• 6x 10 tonne turning roll sets
• 10x 60 tonne drive rolls
• 47x 30 tonne and 60 tonne idler rolls
• 7x submerged arc packages with LT7 tractors and DC600 power sources
Red-D-Arc worked very closely with the company to ensure their success, providing comprehensive training and on-site assistance. After the successful completion of this project the company has become recognized in their market and are receiving new orders from similar customers in the industry. Furthermore, they anticipate being awarded “phase 2” of this project which is scheduled to begin in 2018.
Tank Fabrication Equipment
Red-D-Arc carries a variety of equipment useful for the construction and maintenance of storage tanks including:
Red-D-Arc has launched an exciting new product designed to increase the productivity and efficiency of pipe welding. The Red-D-Arc Process Pipe Cell with oscillating welding torch is a dual wire feeder, multi-process welding cell.
The system is easy to set up and operate and reduces weld operator errors, reduces welding time, and increases deposition rates, productivity and arc-on time.
A variety of welding power sources and wire feeders can be used with the system including Miller RMD PipeWorx 400 and Lincoln STT S350, S500 and S700 Power Wave systems, with all welding functions controlled via a remote interface.
Root passes can be performed manually with solid wire using either RMD or STT technology (instead of manual GTAW or SMAW) followed up by hot passes and cap passes either solid-wire or flux-cored) with the jammer-style weld oscillator.
Choose the welding positioner, welding chuck, turning roll set or headstock to suit your specific needs. All positioning functions including welding head manipulator, oscillator, welding positioner and turning rolls are managed via a single control.
Contact a Red-D-Arc Weld Automation Expert to learn more or request a demo: 1-866-733-3272 | Contact Sales
See more welding turntables, pipe welders and pipe welding positioners
Red-D-Arc supplied equipment and installation services for a new weld overlay cladding facility in the west of Scotland for one of the leading global distributors of raw material for wellhead and completion equipment to the oil and gas industry. After discussions with the client, Red-D-Arc designed a solution to meet the specific needs of their project. It was determined that the new cladding facility would consist of six Compact Cladding Cells and four Butt Welding Stations.
“We regularly develop specialized solutions alongside our customers…”
Layout of the facility began with our experienced engineers installing the six Red-D-Arc Compact Cladding Cells. Each Compact Cladding Cell consists of an automated system controller, 2m x 1m cross slide, 3 tonne turntable with built-in slip ring for preheating, and a Miller power source. Next, the four Red-D-Arc Butt Welding Stations were installed. Each station consists of an automated system controller; 3m x 3m travelling column and boom; 300mm x 300mm oscillation slide; 3 tonne headstock, 2 travelling support pipe idlers and a Miller power source.
The Red-D-Arc Weld Automation team has extensive experience across diverse sectors of industry. We regularly provide weld process recommendations and develop specialized solutions alongside our customers to address their unique challenges. Red-D-Arc Weld Automation Systems are designed for optimized reliability and productivity, and come complete with installation, onsite training, services and support.
View our entire range of pipe welding positioners