Red-D-Arc designed and built a custom made manipulator with a boom length of 30 ft for a leading tank manufacturing company in the Netherlands. The Red-D-Arc facility had to be customized with a raised roof section to accommodate the height of the large column. The raised roof was later opened, allowing for a crane to hoist the manipulator out of the manufacturing facility and then shipped to the customer.
The manipulator was part of a welding system provided by Red-D-Arc. The system featured a compact welding head designed for welding in narrow spaces, touch screen controls and a high resolution weld monitoring system to allow the operator to monitor the welding process from a safe distance.
Red-D-Arc delivered three submerged arc systems to a construction company from Willebroek (Belgium) which has acquired a record contract for the construction of foundation structures to be used in an offshore wind farm close to the German-Dutch border. The Red-D-Arc manipulators are 23 ft x 23 ft and are equipped with a double wire system powered by the ESAB 1250 for welding 4 mm cored wire. In addition, each of the manipulators included a seam tracking system and flux recovery unit. Thanks to the advanced electronics and touch screen interface controls the turnkey systems each require only a single operator.
Red-D-Arc contributed several Growing Line Systems to be used during the production of wind tower foundations for a wind farm in the Adriatic Sea. In addition to the Growing Line Systems, Submerged Arc Welders were supplied along with camera systems that are equipped with a monitor and touch screen for optimal control of functions. Red-D-Arc equipment was used because the foundations must be long and strong to withstand the depth of the Adriatic Sea.
To learn more about Red-D-Arc Growing Lines and Fit Up Stations watch our video: reddarc.com/videos
Earlier this year, Red-D-Arc delivered several of our MIG/MAG 4-pak and 6-pak multi-operator welding packages to Heerema Fabrication (HFG) for their yards in Zwijndrecht and Flushing, Holland. HFG manufactures complex steel structures for use in the offshore oil and gas industry.
In addition to maintaining high-quality welding standards, HFG was able to increase both worker productivity and safety by employing Red-D-Arc’s multi-operator packs for the welding processes at their fabrication yards. The packs include six welding power sources and wire feeders with gas lines to accommodate up to six individual welders – and each welder has his own 115VAC power supply as well as an airline that provides filtered breathing air to the welder’s helmet. All input power, shielding-gas and breathing-air connections are made via single connections in the pak’s enclosure in order to simplify hook up as well as enhance portability.
“With the multi-packs our operators can get set up faster and start welding immediately. The time savings and increased efficiency easily covers the cost of the packs.”
After receiving their initial order of 6-paks, HFG placed a second order for 4-paks, having recognized the benefits of the system.
Red-D-Arc 4-Pak and 6-Pak MIG/MAG Multi-Operator Welding Packages are available for rent, lease or purchase. Contact Sales to learn more.
Red-D-Arc is pleased to announce the opening of its first rental center in Germany, located at Asbeckstraβe 19, 45883 Gelsenkirchen. The full service location offers a complete line of rental welders, welding-related specialty products, welding positioners, manipulators, turning rolls, and other weld automation products. In addition to offering Red-D-Arc’s standard line of weld automation products which are available for sale and lease, Red-D-Arc’s associates can provide full-service design and fabrication of turn-key weld automation packages that can be tailored to specific customer needs. “Our new location in Gelsenkirchen will enable us to provide our growing German customer base — including Germany’s thriving metal fabrication and manufacturing markets — with enhanced service and product offerings,” said Mitch Imielinski, President of Red-D-Arc Welderentals. The new facility expands Red-D-Arc’s international presence to nine total countries, including the U.S., Canada, Mexico, United Kingdom, the Netherlands, France, and the United Arab Emirates.