Most people who have been in a technical profession know the constant need for a variety of tools. One minute you may need a pliers, then a knife, then a file, then a screwdriver, and once the day is all done, a bottle opener. This is the reason why multi-tools have become so popular; they combine all of these tools into one. In the world of welding, there is something similar to a multi-tool. It is known as a multi-process welder. Red-D-Arc carries multi-process welders because we know that one minute you might be self-shielded flux core welding some dirty, ½” thick steel and then the next minute be fitting up 18 gauge aluminum that you need to gas tungsten arc weld.
Some of the most difficult welds to make are those that require the welding of a small diameter to a plate. Gas tungsten arc welding or gas metal arc welding joints such as these require a high degree of operator skill, take a great deal of time, and can be a quality nightmare. These factors become even more troublesome when the material with the small radius being welded is in the vertical or overhead position. Fortunately, Red-D-Arc provides stud welding equipment that increases productivity, decreases the required operator skill immensely relative to other welding processes, and allows for consistent, repeatable weld quality on materials with small radii.
What is Stud Welding?
Stud welding is a fusion welding process that is commonly used for the joining of small round stock to plate. The process requires a power source, a stud welding gun, a ground clamp, and the materials that are to be welded. To carry out the stud welding process, a solid, round piece of metal, also known as a stud, is placed into the stud welding gun.
Stainless steel contains a minimum of 10.5% chromium which imparts it corrosion resistance by forming an oxide layer on the surface. The most common stainless steel is the austenitic type (300 series) which contains chromium and nickel as alloying elements. Other types include ferritic, martensitic and duplex stainless steels. Most stainless steels are considered to have good weldability characteristics. Most common processes used for welding stainless steel are TIG (GTAW) and MIG (GMAW). But, stick welding (SMAW) is also utilized.
Differences in Properties:
The properties of stainless steel differ from mild steel, and these differences need consideration when welding as below:
- Higher coefficient of expansion, 50% more for austenitic – this results in more distortion
- Lower coefficient of heat transfer – welding requires lower heat input as it is conducted away slowly
- Lower electrical conductivity – using the correct and consistent stick-out distance is more critical when using MIG/TIG, higher wire speed for the same current is required when MIG welding
The Millermatic 252 —sometimes referred to as the Miller 252— is an extremely popular and easy to use welder. You only need to see the reviews quoted on Miller’s product site to see how much those who use this welder like it. It can be used for metal fabrication, maintenance and repair, farm and home use as well as light industrial applications.
Capable of MIG (GMAW), Wirefeed, and Flux-Cored Welding (FCAW),this machine employs Active Arc Stabilizer technology which creates consistent power output resulting in better quality welds. The push/pull gun connects directly to the unit with no extra module required in between.
The unit detects the gun automatically and recalls the voltage, wire feed speed and timer of the active gun. There’s a panel on the front of the unit with a quick-reference parameter chart so you can quickly apply the correct settings for the consumables you are using. This welder has the highest output in its class (250 A at 28 VDC) allowing longer welding times on high-end applications. This is a very popular unit, praised for its ease of use by people who are learning to weld, hobbyists and others for whom welding is only one of many tasks they perform in a day. One user says that he taught his entire family to weld using this machine, including his 57 year old mother. Feature rich, well thought out, and easy to use, you would be hard pressed to find a better welder than the Millermatic 252.
Interested in renting one? Request a Quote.