Red-D-Arc recently supplied a variety of equipment to a UAE based company that is fabricating pile piping and jackets for the largest offshore wind farm project in the world. The company had to meet a strict time line of only 6 months, and would require a massive amount of welding and weld automation equipment immediately. Through consultation with Red-D-Arc, the customer determined that renting the majority of the equipment would be the most economical option. Red-D-Arc was able to fulfil the customers equipment needs immediately thanks to our vast and diverse fleet of equipment.
This massive order involved equipment and support from Red-D-Arc North America, Red-D-Arc UK and Red-D-Arc Middle East. The order consisted of a variety of welding and weld automation equipment including:
• 23 column and booms with single and tandem submerged arc welders
• 20 submerged arc tractors
• 200 rotators
• 167 jack-up rotators
• 400 CC/CV inverter welders
• 200 FCAW wirefeeders
• 10 Induction Heating Systems
By renting the majority of the equipment the fabrication company avoided the need to invest heavily in specialized equipment and ensured they would meet their deadline. Red-D-Arc works with customers to address their unique challenges and develops specialized solutions. Learn more about customized turnkey packages here.
Guest blogger David J. shares his experience as a shipyard welder for the U.S. Navy.
Need to remove or move a large object welded onto the deck of a ship? Arc gouging equipment can really help speed up the process. I worked as a welder in the shipbuilding/ship repair industry, and especially ship repair, in the San Francisco Bay Area for many years. One particular day I was given the task of finishing up the removal of a pair of bollards that had been mounted on the deck — the navy wanted them moved a few feet forward. Someone else had done the initial cutting, but a rectangular shaped weld measuring about six by three feet, where the bollards had been joined to the deck, remained. This weld was perhaps half an inch wide and protruded above the deck by nearly half an inch. That’s 18 feet of steel nearly half an inch square.
This steel could have been ground flush with the deck, but the time involved using a grinder would have greatly increased the time and cost of the task. With a hand arc gouging torch, see the K4000 manual gouging torch, I made much quicker work of the job. Properly handling the gouging torch, the welder can leave the surface such that the grinder who follows him need only do the lightest touch-up. For bigger jobs and for outfits that routinely have gouging operations, the N6000 metal removal system is recommended for both increased speed and accuracy.
Red-D-Arc staff at the Moncton, New Brunswick branch recently helped a customer save time and money repairing the world’s largest rock crusher through the use of induction heat. The hydraulic cylinder that operates the pressure plates used by the enormous rock crusher needed to be brought to a temperature of 500 °F and that temperature needed to be maintained for 3 full days. This was required in order to allow welders to repair the lifting tabs on the cylinder. Normally 3 workers would have used blow torches to heat the metal which would have taken 2 weeks or longer. Red-D-Arc Induction Heating Equipment allowed them to get the job done in less than half the time. Induction heating has many applications in construction, shipbuilding, hydro dam maintenance and bridge building. Red-D-Arc technicians are recognized in the industry for their innovative application of this technology, ready to meet any variety of customer challenges.
Ask us how induction heating can save you time and money on your next project.
Have a look at our entire selection of weld preheating equipment available for rent.
A Red-D-Arc customer in Atlanta wanted to increase their capabilities in cutting and fabrication of lighter gauge mild steel (up to 2″ thick) using plasma. With the help of the Red-D-Arc Weld Automation – Cutting Services group they decided to expand their existing cutting rail system and added a brand new Koike MasterGraph Extreme Cutting Machine with Hypertherm’s HPR400xd High Definition Plasma power supply. This dramatically increased their cutting capacity and quality, lowering their overall cost of production for cutting mild steel.
Note: Red-D-Arc cutting services is moving to Airgas sometime in 2017. Details will be available here.
The Red-D-Arc Cutting Services team supplied a complete install including operator training. The local Airgas team supplied and installed all of the regulators and gases for the new plasma cutting system. Airgas will also be supplying the consumables for the plasma cutter. Our cutting table service experts can help you select the right equipment to lowers costs and increase productivity. contact one of our experts to learn more. Red-D-Arc carries portable plasma cutting equipment in a range of sizes. Visit our plasma cutter rentals page to learn more.
“We were grateful to be able to see a product demonstration for the Red-D-Arc (Orbitalum) system. The machine lived up to its expectations and the technical team was invaluable”
—Rob B. (customer)
Update: Red-D-Arc now offers Orbital Welding Equipment from Axxair.
One of our clients, a machine shop based out of Opelika Alabama, needed a solution for welding stainless steel tubes and elbow sections efficiently that would be able to withstand hydrostatic testing of up to 300psi. After taking the time learn about their requirements, specialists from the Red-D-Arc branch in Austell Georgia, worked alongside experts from Airgas to demonstrate how the Orbitalum enclosed orbital welding system would help solve their challenges.
Red-D-Arc welding specialist Gregory Bellamy showed how the extremely narrow design of the Orbiweld 76S enclosed weld head was ideally suited for working in situations where space is limited. The Orbimat 76s was fitted with clamping shells (which are available for all dimensions of pipe) to ensure an exact match and strong hold. The pipe on this application was stainless steel tubing 1.500″ with a .035″ wall, diameter tubing (straight tube) and stainless steel elbow 180 degree 1.500″dia. with a .049″ wall. When the welds were complete, the welded pipes passed the hydrostatic testing at upwards of 300psi.
Thanks to Gregory Bellamy and Rob Storch from Red-D-Arc as well as Wayne Blamire and Bill Hatter from Airgas for their support on another successful orbital pipe welding customer demo.